Customer G welding workshop
AUTOMOTIVE · Industry Benchmark

Customer G × Leansight
Smart Vehicle Manufacturing Digital Practice

With the Smart Operations Control Tower as the backbone and LeanCodee / LeanFusion / LeanBI as the foundation, covering welding, final assembly, equipment maintenance, and four-certificate management — empowering Customer G's Yichang plant and headquarters to achieve digital upgrade from data integration to intelligent decision-making.

Smart Factory 3D Cockpit Welding Digitalization Assembly One-Vehicle-One-Archive Predictive Equipment Maintenance 7000+ Low-Code Accounts
5
Core Projects in Parallel
53
Visualization Dashboards
724
Metric System Indicators
200+
Low-Code Applications
7000
Permanent Platform Accounts
90%
Low-Code Development Rate
PROJECT OVERVIEW

Customer G Project Case Overview

From Yichang plant welding/assembly digitalization, to headquarters low-code platform rollout, to four-certificate AI intelligent verification — Leansight and Customer G have embarked on deep collaboration across multiple plants and business domains.

Customer / Plant Project Name Project Scope Leansight Products
Customer G Yichang Branch Welding Digitalization Sensors, data acquisition, data warehouse construction, workshop business low-code applications, workshop visualization
CodeeFusionBI
Customer G Yichang Branch Assembly Digitalization Data acquisition, workshop business low-code applications, workshop visualization, predictive equipment maintenance
CodeeFusionBI
Customer G Equipment Intelligent O&M Management Platform Equipment overview, alarm center, historical data, predictive maintenance, WeCom push notifications
Standard Application
Customer G Vehicle Division II Division II Welding Door & Hood Project Door & hood line digitalization (hardware, data acquisition, andon, glue application, weld spots, measurement, equipment symptom monitoring, etc.)
Custom Development
Customer G Huadi (Yuanhara) Welding Workshop Digitalization Data acquisition, data warehouse construction, workshop business low-code applications, workshop visualization (Phase 1: 6 production lines)
CodeeFusionBI
CORE SCENARIOS

Six Core Digital Scenarios

From 3D transparent factory to predictive equipment maintenance, from welding quality control to four-certificate AI verification — a comprehensive showcase of Customer G's digital transformation journey.

Customer G Smart Factory 3D Cockpit
Scenario 01

Transparent Factory: 3D Smart Factory Cockpit

Building Customer G's smart factory 3D cockpit, using 3D modeling + data-driven approaches to authentically recreate the factory, key production lines in workshops, workstation equipment, and product status. The visitor display screen serves government, partner, and customer visit receptions, conveying Customer G's brand and digital management capabilities; the management display screen provides real-time decision support for leadership at all levels.

  • 53 visualization dashboards, 724 indicators covering business and operations
  • 65 system functions all completed, 100% completion rate
  • Data integration efficiency significantly improved, from days to hours
  • Supporting Customer G's "Control Tower" strategy for plant-wide data visualization
Welding Daily Meeting Dashboard
Scenario 02

Welding Digitalization: From Data Acquisition to Quality Closed Loop

In Customer G's Yichang plant welding workshop, Leansight enables multi-dimensional data acquisition including real-time equipment status, operating parameters, and temperature/vibration environment. A welding quality management APP was built, covering strength inspection, parameter consistency, issue remediation, and the entire workflow.

  • Multi-source data acquisition from KUKA robots, Bosch group control hosts, PLCs, sensors, and more
  • Welding parameter intelligent database + quality data one-vehicle-one-archive
  • 15 modules, 103 function points, 90% low-code rate
  • 30 primary dashboards + 32 secondary reports, covering all Q/C/D/M/S domains
Assembly Process Dashboard
Scenario 03

Assembly Digitalization: One-Vehicle-One-Archive Traceability and Torque Monitoring

The assembly project establishes a full-process archive for each vehicle from component assembly to final vehicle rollout, with real-time monitoring of critical component tightening torque and CPK analysis. Simultaneously, it vertically integrates the data flow from equipment data acquisition → low-code applications → dashboards, achieving seamless information connection from the shop floor to senior management.

  • One-vehicle-one-archive full lifecycle traceability: electrical inspection, critical components, three-in-one filling, glue application, tire pressure, etc.
  • Torque monitoring: Bluetooth wrench integration, CPK auto-alert, tightening pass rate analysis
  • Andon analysis: drive wheel data acquisition, MES andon integration, station/line stoppage analysis
  • Department visualization: process display, department management, department daily reports
Predictive Equipment Maintenance
Scenario 04

Predictive Equipment Maintenance: From Reactive Repair to Proactive Alerting

By acquiring equipment operating data in real time, the SmartLimitWatcher model algorithm automatically detects anomalies in key process variables, predicts equipment failures in advance, and recommends maintenance strategies — thereby reducing unplanned downtime and lowering maintenance costs.

  • Integrated equipment overview, alarm center, historical data, and trend prediction
  • Multi-dimensional real-time monitoring of acceleration, velocity, temperature, and temperature differential
  • Alarms auto-pushed to WeCom, with work order closed-loop handling
  • Timely and appropriate equipment maintenance, avoiding over-maintenance or overdue maintenance
Low-Code Application Example
Scenario 05

Low-Code Platform Rollout: 7000 Accounts Empowering the Entire Business

Customer G introduced 7,000 permanent Leansight low-code platform accounts in a single deployment, covering 15+ business departments across Division I and Division II. Employees transformed from "using systems" to "building their own systems," achieving sustained digital self-growth capability.

  • 300+ person-times of training, 10+ general training sessions, 5+ specialized training sessions
  • 200+ low-code applications, covering quality, process, production management, TPM, cost, and other domains
  • 30+ platform experts, 40%+ business participation in development
  • 60+ person-days of coaching, achieving stepped empowerment from low-code to no-code
🐬

Finless Angel Platform

AI Vision + OCR Four-Certificate Intelligent Verification

Scenario 06

Finless Angel Platform: Four-Certificate AI Visual Verification

For the management of four certificates — vehicle certificate of conformity, consistency certificate, environmental protection list, and energy consumption label — the Finless Angel Platform uses AI visual recognition to identify parts information, OCR to parse and extract fields, and automatically compares and verifies against stamped code data, significantly improving compliance check efficiency before vehicle dispatch.

  • AI vision extracts parts information and VIN correspondence
  • OCR one-click scanning, QR code validity verification, certificate data comparison
  • Data verification efficiency improved by over 90%
  • Original documents, verification records, and data permanently archived
PLATFORM CAPABILITIES

Three Platforms Powering Smart Automotive Manufacturing

LeanCodee low-code development, LeanFusion data fusion, and LeanBI visual analytics — a trinity forming Leansight's agile foundation, making automotive manufacturing digitalization fast and stable.

🔧
LeanCodee
Low-Code App Development Platform
2-4 Week Rapid Deployment
→
🔗
LeanFusion
Industrial Data Fusion Platform
PB-Level Data Storage
→
📊
LeanBI
Data Visualization Analytics
60+ Industry Operations Templates
→
✦
CEO Headline
Autonomous Business Insight Discovery
AI Proactive Alerting
🔧

LeanCodee Low-Code Development

Visual modeling, drag-and-drop page design, event-flow logic orchestration — supporting complex industrial scenario application development. Customer G leveraged this platform to build 200+ applications across welding, assembly, TPM, quality, and HR safety, with 90% of functions completed via low-code.

Visual ModelingAPI CodingApp Marketplace
🔗

LeanFusion Data Fusion

Through data warehouse modeling, data integration, and data development, heterogeneous data from MES, SAP, EAM, IoT, sensors, and other sources is fused into the data warehouse with layered architecture, providing a unified data foundation for the transparent factory, welding quality analysis, and predictive equipment maintenance.

ETLReal-Time / BatchPB-Level Storage
📊

LeanBI Data Visualization

Drag-and-drop visual analytics with 50+ built-in industrial component charts and 60+ industry operations templates. Through drill-down, roll-up, linking, and filtering OLAP multi-dimensional analysis, quickly gain insights into production, quality, equipment, cost, and other core metrics.

OLAP AnalysisCockpitMulti-Terminal
Customer G Predictive Equipment Maintenance
Predictive Equipment Maintenance: Real-Time Monitoring + Trend Prediction + Alarm Closed Loop
Low-Code Points Management Application
Low-Code Application: Employee Points Management Dashboard, Built by Business Users
PROJECT ACHIEVEMENTS

Project Achievements & Business Value

Digitalization isn't about stacking features — it's about enabling managers to see, control, and act fast.

📈
53+
Visualization Dashboards & Cockpits
📊
724
Metric System Indicators Covering Operations
⚡
90%
Welding Project Low-Code Development Rate
🔍
90%+
Four-Certificate Data Verification Efficiency Improvement
🛠️
200+
Low-Code Applications Covering 15+ Departments
👥
7000
Permanent Low-Code Platform Accounts
🎓
300+
Person-Times of Platform Training
🔄
10+
Business Systems Integrated
✅

Real-Time Decision Support

The transparent factory project provides management with real-time, accurate production data. Relevant data is fed to BI dashboards, enabling management to make rapid decisions and allocate resources to ensure smooth production plans.

🌐

Plant-Wide Data Visualization

By integrating multi-source data and presenting it on BI dashboards, data visualization is achieved from the production floor to the management level, giving managers a clear overview of the entire production and operations status.

⚙️

Intelligent Equipment Management

Shifting from reactive repair to predictive maintenance — early warning of equipment aging prevents production stoppages; timely and appropriate maintenance avoids waste, optimizing maintenance costs.

🚀

Digital Self-Growth Capability

After introducing low-code, BI, and data warehouse, business users leverage real-world scenarios to self-improve their digital capabilities, continuously developing and iterating applications to build sustainable digital competence.

Start Your Smart Automotive Manufacturing Digital Journey

Whether you're in welding, assembly, equipment management, or vehicle compliance verification — the Leansight Smart Operations Control Tower provides a complete solution from data integration to intelligent decision-making.

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